A 25mm SDS Max flat chisel at 400mm length, built for heavy demolition and breaking work with SDS Max rotary hammers. Cuts through concrete, brick and blockwork cleanly. Solid bit for anyone doing serious site work.
The 25mm SDS Max flat chisel is the go-to bit when you need to break out masonry, cut joints, lift tiles or trim concrete edges on a proper rotary hammer. At 400mm in length, it gives you reach into tighter spots without losing the leverage you need to move material quickly. Fits any SDS Max compatible machine, so if you’re already running a heavy-duty breaker on site, this drops straight in and gets to work.
SDS Max is the bigger sibling of SDS Plus — it locks in with a more substantial shank that handles the higher impact energy of larger rotary hammers. That’s the difference between chipping at a problem and actually solving it. For anything beyond light patching or cosmetic work, SDS Max is the right system. The flat chisel profile spreads force across the cutting edge, making it well suited to breaking out tiles, cutting horizontal lines in brick joints, and general demolition work where you want to remove material rather than just crack it.
Where the 25mm SDS Max Flat Chisel Does Its Work
On a construction or refurb site, this chisel earns its keep in a handful of recurring situations. Removing old floor and wall tiles is probably the most common, and the flat profile slides under adhesive beds without gouging the substrate too badly if you keep the angle low. Breaking out sections of brickwork, clearing mortar from joints before repointing, and trimming concrete blockwork to fit are all jobs this chisel handles without fuss.
It’s also useful for opening up chases for pipework or cable routes, though for finer channel work you’d typically bring in a pointed or narrow flat chisel. At 25mm, this one sits in a practical middle ground — wide enough to shift material at pace, narrow enough to work in tight areas without collateral damage.
At this price it makes sense to keep a spare on the van. Chisels do blunt over time, and swapping to a fresh edge mid-job rather than grinding on with a worn one actually saves time.
Pro Tip: Keep the chisel angle shallow when removing tiles, around 15 to 20 degrees from the surface, to protect the substrate and reduce the risk of cracking the screed underneath.
The 25mm SDS Max flat chisel is used across construction, refurbishment and demolition work wherever a heavy-duty rotary hammer is on site. Floor and wall tile removal, brick joint clearing, concrete trimming and chase cutting are all typical applications. Groundworkers, building contractors and refurb teams reach for this chisel when the job is too heavy for an SDS Plus bit but doesn't warrant a full-size electric breaker.
Best For
Floor and wall tile removal
Brick joint clearing
Concrete block trimming
Mortar removal before repointing
Light demolition and breaking out
Cable and pipe chase cutting
Compatible With
All SDS Max rotary hammers and combination breakers
Bosch, Makita, DeWalt, Hilti and Milwaukee SDS Max machines
Key Specifications
Shank type: SDS Max
Chisel width: 25mm
Overall length: 400mm
Profile: flat chisel
Not suitable for: Not suitable for SDS Plus machines — the SDS Max shank will not fit. Not the right choice for fine channel cutting or precision work where a narrow pointed chisel would be more appropriate.
Fit the chisel into your SDS Max machine with the hammer-only mode selected — rotation is not needed and will just wear the tip prematurely. For tile removal, keep the angle low and work under the tile rather than straight into it. On brickwork or concrete, let the hammer do the work and move steadily along the line rather than forcing the chisel into one spot.
Check the chisel edge periodically. A blunted tip takes noticeably longer to bite and puts more stress on the machine. Most chisels can be dressed on a bench grinder to restore the edge, though at this price point it's often quicker just to swap to a fresh one.
Inspect the SDS Max shank for damage before fitting and clean out any debris from the chuck
Insert the chisel into the SDS Max chuck and pull back to confirm it has locked in securely
Select hammer-only mode on your machine, not hammer-drill
Position the chisel at a low angle to the work surface for tile or adhesive removal, or perpendicular for breaking out masonry
Apply steady forward pressure and let the hammer action do the work — do not force the chisel
Move along the work line gradually rather than concentrating impact in one area
Check the chisel tip regularly and replace or redress if the edge has noticeably worn
Will this chisel fit my SDS Plus hammer drill?
No. SDS Max and SDS Plus are different shank systems and are not interchangeable. SDS Max has a larger shank diameter designed for higher-power machines. If your machine takes SDS Plus bits, you need a SDS Plus chisel instead.
Can this chisel be used for cutting chases in plasterboard or lightweight block?
It can, though a 25mm flat chisel is on the wide side for neat chase work. It will move material quickly, but if you need a clean, controlled channel, a narrower flat or pointed chisel will give you more precise results with less collateral damage to surrounding material.
SDS Max chisels are manufactured from chrome-molybdenum or similar alloy steel, hardened and tempered to handle repeated high-impact loading without deforming or cracking. The SDS Max shank uses a larger locking groove system than SDS Plus, designed for machines delivering higher impact energy, typically used in professional demolition and heavy breaking applications on site.
Shank Type
SDS Max
Chisel Width
25mm
Overall Length
400mm
Chisel Profile
Flat
SKU
MAX-CHIS25
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