DEMSUN P96 PU ADHESIVE FOAM 800ML
£4.99£5.99 EX VATINC VAT
One-component polyurethane adhesive foam in an 800ml aerosol can. Fast moisture-curing, minimal expansion, and ideal for bonding insulation panels including XPS and EPS polystyrene. Suitable for low temperatures down to 0°C.
The Demsun P96 PU adhesive foam is a one-component polyurethane aerosol foam that cures on contact with moisture in the air. At 800ml per can, it delivers a high yield of up to 55 litres of foam depending on site conditions, making it a genuinely economical choice for insulation work. If you’ve spent time mixing adhesive mortar on a cold morning only to find it’s gone off before the second row of boards is up, this is a different experience entirely.
What sets the P96 apart from standard expanding foam is its behaviour after application. Expansion during curing is minimal, and once dried, it won’t continue to expand or shrink. That matters when you’re bonding heat insulation panels to a flat surface and need predictable results. It also means there’s no risk of the boards bowing out or the adhesive creeping into gaps it shouldn’t.
Where Demsun P96 PU Adhesive Foam Gets Used
The P96 is specifically designed for bonding polystyrene insulation panels, both XPS and EPS types, to walls and structural surfaces. It achieves instant adhesion and provides enough initial hold for wall plugging within two hours, so you’re not standing there holding a board against a wall wondering if it’s ever going to grip. The foam is considerably lighter than traditional plaster-based adhesives, which reduces loading on the structure, useful in retrofit insulation scenarios where you’re working with existing substrates.
Beyond Insulation Boards
It works well for bonding timber frame components to concrete or metal, filling voids around window and door frames, and anywhere you need a fast-setting adhesive with low expansion characteristics. It’s ready to use straight from the can, no mixing, no waste from batching up more than you need.
The P96 is rated Fire Class E in accordance with EN 13501-1, equivalent to B2 under DIN 4102 Part 1. It contains no ozone-depleting propellant gases and can be used in temperatures as low as 0°C, which covers most UK site conditions through autumn and winter without any drama.
Pro Tip: For best adhesion on smooth concrete or metal surfaces, lightly dampen the substrate with a mist of water before applying the foam, as the P96 cures by reacting with moisture and a slightly wet surface speeds up initial grab.
The P96 is used primarily in external and internal wall insulation systems, bonding XPS and EPS polystyrene boards directly to masonry, concrete, timber, and metal substrates. It sees regular use in both new-build and retrofit insulation projects. Beyond boards, it's applied around window and door frames for sealing and void filling where low expansion is important. Joiners and drylining contractors also use it for bonding timber components to non-porous surfaces where mechanical fixings alone aren't practical.
Best For
- Bonding XPS and EPS insulation panels
- Window and door frame installation
- Timber to concrete or metal adhesion
- Void filling during insulation work
- Low-expansion sealing applications
Compatible Surfaces
- Concrete and masonry
- Metal substrates
- Timber and timber frame
- Polystyrene (XPS and EPS)
- Most dry construction surfaces
Key Properties
- One-component, ready to use aerosol
- Minimal expansion during cure
- No further expansion or shrinkage after drying
- Initial hold within 2 hours
- Yield up to 55 litres per can
- Usable down to 0°C
- Fire Class E (EN 13501-1)
- No ozone-depleting propellants
Not suitable for: Not suitable for applications requiring significant gap-filling expansion, as the P96 is formulated to minimise expansion during cure. Not recommended as a primary structural adhesive for load-bearing connections.
Shake the can thoroughly before use. The substrate should be clean, dry or lightly dampened, and free from dust, grease, and loose material. Fit the applicator straw and apply the foam in beads or a grid pattern across the back of the insulation panel or directly to the substrate.
Press the panel into position immediately and hold or prop it firmly while the initial bond develops. Adhesion is sufficient for wall plugging within approximately two hours. Allow full cure before applying any finishing layers. Trim any excess foam flush once fully cured using a sharp blade.
- Ensure the substrate is clean and free from dust, oil, and loose material
- Lightly dampen smooth or non-porous surfaces with water to aid curing
- Shake the can vigorously for at least 30 seconds before use
- Attach the applicator straw and hold the can inverted during application
- Apply foam in parallel beads or a grid pattern to the back of the panel or wall surface
- Press the board firmly into position immediately after application
- Hold or prop the panel in place for the initial grab period
- Allow approximately two hours before wall plugging or further fixing
- Leave to cure fully before applying renders, finishes, or overcoatings
- Trim any excess cured foam cleanly with a sharp knife or saw
How much coverage does one 800ml can of Demsun P96 give?
Each can provides a minimum of 6 square metres of insulation panel adhesion. The total foam yield is up to 55 litres depending on temperature and humidity on site. Warmer, more humid conditions generally improve yield, while cold dry conditions will reduce it slightly.
Will the P96 foam keep expanding after the panels are fixed?
No. The P96 is specifically formulated for minimal expansion during the curing process. Once dried, it won't expand further or shrink back, so panels bonded with it stay flat and in position without the risk of bowing or distortion.
The Demsun P96 is a single-component polyurethane foam that cures by reacting with atmospheric and surface moisture. It is formulated to produce minimal foam expansion, making it behave more like an adhesive than a filler foam. Fire performance is rated Class E under EN 13501-1, equivalent to B2 under DIN 4102 Part 1. The propellant system contains no ozone-depleting substances. Suitable for use from 0°C, with yield and cure speed influenced by ambient temperature and humidity.
| Product Type | One-component PU adhesive foam |
|---|---|
| Container Size | 800ml aerosol |
| Foam Yield | Up to 55 litres (conditions dependent) |
| Minimum Panel Coverage | 6 m² per can |
| Initial Hold Time | Approximately 2 hours |
| Fire Classification | Class E (EN 13501-1) / B2 (DIN 4102 Part 1) |
| Minimum Application Temperature | 0°C |
| Propellant | Non-ozone-depleting |
| Cure Mechanism | Moisture-curing |
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