Metal Insulation Discs – Galvanised
SKU: PANEL-FIX-1
Category: Insulation & Panel Fixings
Tags: content-updated, Galvanised, insualation, metal
Brand: Discount Trade Supplies
From £3.59£4.31 EX VATINC VAT
Galvanised metal insulation discs with a large diameter head, designed to hold insulation boards firmly to battens when used with standard screws. Also useful for ceiling crack repairs. Available in 35mm, 70mm and 80mm sizes.
| Size | Price | QTY |
|---|---|---|
| 80mm (QTY: 50) | £7.98£9.58 | |
| 70mm (QTY: 100) | £11.98£14.38 | |
| 35mm (QTY: 100) | £3.59£4.31 |
Total:
£0.00
Galvanised metal insulation discs are one of those fixings that don’t get much attention until you need them, and then suddenly they’re the most important thing on site. The large diameter head spreads the load across the face of insulation board, stopping the screw from pulling straight through the material. Without them, you’re relying on the screw head alone to hold soft insulation in place, which rarely ends well, especially on ceilings or vertical surfaces where gravity has opinions.
These are hot-dip galvanised steel discs, so they’ll handle the damp conditions you’d expect behind cladding, in roof spaces, or anywhere insulation is being fixed to a timber or metal batten. Galvanising gives them the corrosion resistance you need for long-term installations where access later isn’t always straightforward.
Where Galvanised Metal Insulation Discs Get Used
The most common use is fixing rigid or semi-rigid insulation boards to timber battens during wall and roof installations. The disc sits flat against the face of the insulation, the screw passes through the disc and drives into the batten behind, and the wide bearing surface keeps the board firmly in place without damaging the material. It’s a simple system that works reliably across a wide range of board thicknesses and densities.
They’re also widely used for ceiling crack repairs. A disc positioned over a crack in a plasterboard or older lath-and-plaster ceiling, fixed back through to the substrate, pulls the surface back flat before skimming. It’s a neat way to stabilise the crack without cutting out and patching, which is particularly useful in older properties where matching existing finishes is awkward.
Choosing the Right Size
The 35mm disc is the go-to for lighter fixings and ceiling repair work where a smaller footprint is fine. The 70mm and 80mm discs are better suited to holding thicker or heavier insulation boards, where the extra bearing surface makes a real difference to pull-through resistance. If you’re fixing to a surface where the insulation is under any lateral load or compression, go larger rather than smaller. It costs nothing extra and saves the frustration of refixing boards that have shifted.
Available in packs of 100 for 35mm and 70mm, and packs of 50 for the 80mm size. Straightforward pricing, no minimum fuss, and next day delivery available if you need them on site quickly.
Pro Tip: When fixing into soft or low-density insulation boards, pre-drill through the disc and board together before driving the screw, this keeps the disc centred and prevents the board from tearing around the fixing point.
Galvanised metal insulation discs are used across a range of insulation and dry-lining jobs. Roofers use them when securing insulation boards to counter battens, builders reach for them when fixing rigid insulation to timber studwork, and plasterers use them for crack repair work on ceilings before overskim. They're suited to both new-build and refurbishment projects, anywhere insulation material needs to be held flat and secure against a substrate.
Best For
- Fixing rigid insulation boards to timber or metal battens
- Ceiling crack stabilisation before skimming
- Wall insulation in new-build and refurbishment
- Roof space and loft insulation fixing
- Dry-lining and internal wall build-ups
Works With
- Standard wood screws
- Drywall screws
- Rigid insulation boards (PIR, EPS, mineral wool boards)
- Timber battens and counter battens
- Metal studwork (with appropriate screw type)
Key Features
- Galvanised steel for corrosion resistance
- Large diameter head reduces pull-through
- Available in 35mm, 70mm and 80mm
- Suitable for damp and concealed installations
- Packs of 100 (35mm and 70mm) or 50 (80mm)
Not suitable for: Not suitable as a structural fixing or for use in place of a proper mechanical anchor where load-bearing performance is required. These discs are designed to spread clamping load across insulation surfaces only.
Offer the disc up to the face of the insulation board at your fixing point. Pass your screw through the centre hole, then drive it through the insulation and into the batten or substrate behind. The disc should sit flat and flush against the board face without distorting. Do not overtighten, you want firm contact without crushing the insulation directly under the disc, which can create a weak point over time.
For ceiling crack repairs, position the disc centrally over the crack, mark and pilot through to the substrate if needed, then fix the disc down to pull the surface back up. Apply filler or bonding coat over the disc before skim finishing as normal.
- Select the correct disc size for your application, larger discs for thicker or heavier insulation boards
- Position the disc flat on the face of the insulation at your intended fixing point
- Pass your chosen screw through the centre hole of the disc
- Drive the screw through the insulation and into the batten or substrate behind
- Check the disc sits flush and flat, without rocking or lifting at the edges
- Avoid overtightening, the disc should clamp the board firmly without compressing the insulation beneath it
What size screw do I use with these insulation discs?
The centre hole is sized to accept standard wood screws and drywall screws. Screw length should be chosen to suit the thickness of your insulation board, with enough thread engaging into the batten or substrate behind to hold securely. As a general guide, aim for at least 30mm of screw penetration into the fixing surface behind the insulation.
Can these be used externally or in exposed conditions?
The galvanised finish gives good corrosion resistance for concealed or semi-exposed applications such as behind cladding, in roof spaces, or within insulated wall builds. They are not intended for fully exposed outdoor use where they would be in direct contact with standing water or weathering over the long term.
Manufactured from steel with a galvanised coating to resist corrosion in damp or concealed installation environments. The flat disc profile distributes screw clamping force across a wide surface area, reducing the risk of pull-through on soft or low-density insulation materials. Available in three diameters to suit varying insulation thicknesses and load requirements.
| Material | Galvanised steel |
|---|---|
| Available sizes | 35mm, 70mm, 80mm diameter |
| Pack size (35mm) | 100 per pack |
| Pack size (70mm) | 100 per pack |
| Pack size (80mm) | 50 per pack |
| Finish | Galvanised |
| SKU | PANEL-FIX-1 |
| Size | 35mm (QTY: 100), 70mm (QTY: 100), 80mm (QTY: 50) |
|---|
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