Fire rated fluted polypropylene sheet sized to cover standard UK doors. Lightweight, reusable and easy to tape in place. Protects door faces from knocks, paint splashes and site traffic during fit-out and decorating works. Black finish hides site grime well.
The Correx Fire Rated Door Protection Sheet is a 1m x 2m black fluted polypropylene correx door board designed to protect internal doors during construction, refurbishment and decoration. Cut to fit standard UK door sizes, each sheet shields door faces from the knocks, scuffs, paint overspray and general site abuse that builds up during second fix and finishing stages. If you have ever watched a freshly hung door get scratched before the client even sees it, you will understand why this is not optional.
The twin-wall fluted structure gives genuine impact resistance while keeping the weight right down. A single sheet comes in at around 400g, so carrying a bundle up several flights in a half-finished building is not an issue. The material is rigid enough to stay put once taped, flexible enough to curve slightly if the frame requires it, and will not crack, splinter or leave any residue behind when removed.
Why Fire Rating Matters on This Correx Door Board
Fire rated protection products satisfy site safety requirements where standard polypropylene sheets would not pass inspection. This sheet meets fire performance standards, making it suitable for commercial fit-outs, schools, hospitals, care homes and any project where compliance is actively monitored. Using fire rated protection from the start avoids the cost and delay of replacing non-compliant materials mid-project. Site managers and main contractors on public sector and insurance-sensitive jobs increasingly specify fire rated protection as a matter of course, so having the right product on the van saves the conversation before it starts.
The black colour handles dirt better than white alternatives, keeping the site looking presentable throughout the project. It also helps if you are using colour coding to mark different protection grades or zones across a larger site.
Installation and Reuse
Installation takes seconds. Position the correx door board over the door face and tape along the edges with low-tack masking tape or dedicated protection tape. The smooth surface accepts most tapes cleanly and releases without ghosting when the job is finished. For swing doors that are still in use during works, tape the sheet to the frame rather than the door leaf so it can still open and close while staying protected.
These sheets are fully reusable across multiple projects with reasonable handling. Wipe down with a damp cloth, stack flat and store somewhere dry. The polypropylene does not absorb moisture, will not rot, and resists most common site chemicals including emulsion paint, plaster splash and adhesive residue. Many contractors get three or four jobs from the same batch before recycling them.
At 1m x 2m, each sheet covers a standard internal door with minimal trimming required. For fire doors or wider commercial doors, sheets can be overlapped and taped together without any loss of protection. The flutes run vertically in portrait orientation, which gives the best rigidity for door applications. Buying in quantity makes obvious sense for any project with more than a handful of doors. Protection costs far less than repair.
Pro Tip: Tape the sheet to the door frame rather than the door leaf on swing doors still in use during works, this keeps the door operational without removing the protection between trades.
The Correx Fire Rated Door Protection Sheet is used during second fix and finishing stages on construction, refurbishment and fit-out projects. It is commonly found on residential developments, commercial refurbishments, school and hospital builds, care home fit-outs and any site where new or newly decorated doors need to be kept in good condition while other trades are still working. Plasterers, decorators, flooring installers and joiners all rely on door protection to avoid damage claims and remedial work before handover.
Best For
Protecting internal door faces during construction and refurbishment
Second fix and finishing stages
Commercial fit-outs with fire compliance requirements
Schools, hospitals, care homes and public sector projects
Residential new builds and renovation works
Works With
Standard UK internal doors
Fire doors (overlap sheets as needed)
Low-tack masking tape and protection tape
Door frames on swing doors still in use during works
Key Features
Fire rated fluted polypropylene construction
1m x 2m sheet sized for standard UK doors
Approximately 400g per sheet
Black finish hides site dirt and grime
Reusable across multiple projects
Moisture resistant, will not rot or splinter
Twin-wall fluted structure for impact resistance
Not suitable for: Not suitable for permanent installation or load-bearing applications. Not designed for external use where prolonged UV exposure or weather resistance is required.
Position the sheet over the door face in portrait orientation so the flutes run vertically. Tape along all four edges using low-tack masking tape or protection tape to hold the sheet securely without damaging the door surface beneath. For doors still in operation during the works, fix the sheet to the door frame instead so the door can swing freely.
When the works are complete, remove the tape carefully and pull the sheet away cleanly. Wipe down with a damp cloth if needed, stack flat and store dry for reuse on the next job.
Check the door face is reasonably clean and free from loose debris before fitting
Hold the sheet in portrait orientation against the door face so the fluted channels run vertically
Align the sheet to cover the full face of the door, trimming with a knife if the door is narrower than 1m
Tape along all four edges with low-tack masking tape or protection tape to secure the sheet in place
For swing doors still in use, fix the tape to the door frame rather than the door leaf
When works are complete, remove tape carefully and peel the sheet away from the door face
Wipe the sheet down with a damp cloth, stack flat and store dry for reuse
What fire rating does this Correx door protection sheet meet?
The sheet is manufactured from fire rated fluted polypropylene and meets fire performance standards required on commercial construction sites, including schools, hospitals and care homes. It is suitable for sites where non-fire-rated protection materials would fail a compliance inspection. Check with your site manager or fire safety specification if you need confirmation of a specific classification for your project.
Can this sheet be used on fire doors as well as standard internal doors?
Yes. For fire doors or wider commercial doors that exceed 1m, simply overlap two sheets and tape them together. There is no loss of protection with this approach, and the fire rated material remains compliant across the overlap.
How many times can a sheet be reused before it needs replacing?
With reasonable care, most contractors get three to four projects from the same sheets. The polypropylene does not absorb moisture or rot, and resists common site chemicals including emulsion paint and adhesive residue. Wipe down between jobs, stack flat and store dry to get the most out of each sheet.
The Correx Fire Rated Door Protection Sheet is manufactured from twin-wall fluted polypropylene with a fire rated additive integrated into the material during production. The twin-wall construction gives a balance of rigidity and low weight, with each 1m x 2m sheet weighing approximately 400g. The material is moisture resistant, chemically stable against most common site substances, and will not crack or splinter under normal site conditions. Black pigmentation is consistent through the material rather than a surface coating.
Material
Fire rated fluted polypropylene
Sheet size
1m x 2m
Colour
Black
Approximate weight per sheet
400g
Structure
Twin-wall fluted (corrugated)
Moisture resistance
Yes
Reusable
Yes
Fire rated
Yes
Size
50 mtr
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